Mushroom residue processing organic fertilizer production line process flow

Mushroom residue processing organic fertilizer production line process flow:

The first step in processing mushroom residue into organic fertilizer is to use compost fermentation technology. In the composting process, microbial engineering technology is used to ferment and decompose litter rich in livestock and poultry manure. Combining it with the biological fermentation bed pig raising method is also a new way of harmless disposal of manure.

It is a mushroom residue organic fertilizer production line that mixes pig manure with sawdust, straw, wood chips, rice husks and other litter materials, and under the action of special microbial strains, the mixture is continuously and effectively degraded, digested or converted into other nutrients. Complete waste disposal with zero pollution emissions.

Because mushroom residue is rich in nutrients needed by organisms, such as straw and cow dung mushroom residue, it is rich in crude protein, crude fiber, crude fat, calcium, phosphorus, and amino acids. It can be said to be a source of green fertilizer for the growth of plants. So how can the process technology and equipment of the mushroom residue organic fertilizer production line be used to transform waste residue into organic fertilizer? Mainly from the perspective of its technology and process equipment:

Mushroom pomace collection: Mushroom pomace generated from mushroom cultivation or processing should be collected. This debris often includes mushroom remnants, discarded mushrooms, mushroom bed remnants, and other organic waste.

Sorting and cleaning: The collected mushroom residue needs to be sorted and cleaned to remove impurities, foreign matter and possible chemical residues. This step ensures the quality and safety of the final product.

Crushing and Crushing: The cleaned mushroom residue then needs to be crushed and broken into smaller pieces. This can be done by using a grinder.

Fermentation: The crushed mushroom residue enters the fermentation stage. During the fermentation process, organic matter is broken down and converted into organic matter fertilizer. To promote fermentation, it is usually necessary to add other organic materials, such as livestock and poultry manure, straw or kitchen waste, to provide the required carbon to nitrogen ratio. The fermentation process requires proper temperature and humidity, as well as regular stirring to ensure oxygen supply.

Compost maturation: After fermentation is completed, the organic matter enters the compost maturation stage. This process helps stabilize organic matter, making it less harmful to plants. Compost may need to mature in the open air or under cover, usually for several months.

Screening and Packaging: Mature organic fertilizers usually need to be screened to remove undecomposed residue and large particles. The organic fertilizer can then be packaged into bags or bulk products of different sizes.

Quality control: Before packaging, quality control is carried out to ensure that the organic fertilizer complies with national or regional standards and regulations. This may include testing parameters such as organic matter content, microbial activity and heavy metal levels.

Sales and Distribution: The final product can be sold to farmers, gardeners, agricultural producers or organic farms for use in improving soil quality and increasing crop production.

The production process of mushroom residue organic fertilizer can vary according to the resources and requirements of different regions. Ensure compliance with relevant environmental regulations and organic certification standards during the production process, and regularly test and monitor key parameters to ensure the quality and safety of organic fertilizers.