Project Details
- 1-20tons/h
- 10kw
- Animal Manure, Crop Residues, Food Waste, Sewage Sludge, Sewage Sludge, Sewage Sludge
- 1 Year
- +86 155 1553 2299
- info@hntdfertilizermachine.com
Product introduction
An organic fertilizer production line is a system designed to produce organic fertilizers from natural materials. It involves processes like composting, fermentation, crushing, mixing, granulating, drying, and packaging. Organic fertilizers are derived from plant and animal waste, such as compost, manure, and crop residues. They provide nutrients to plants in a slow-release and environmentally friendly manner, improving soil fertility, promoting healthy plant growth.
Performance characteristics
1. The waste organic fertilizer production line has the advantages of less investment, quick effect, and good economic benefit.
2. Complete equipment process layout is compact, scientific reasonable, and advanced technology.
3. Energy saving, no waste discharge, stable operation, reliable operation, and convenient maintenance.
4. Material adaptability is wide. It is suitable for the granulation of compound fertilizer, medicine, the chemical industry, feed, and other raw materials.
5. The product has a high granulation rate. It can produce various kinds of compound fertilizers, including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, and so on.
Production Line Flow of Organic Fertilizer
1. Ingredients of raw materials: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (mono ammonium phosphate, diammonium phosphate, heavy calcium, general calcium), potassium chloride (potassium sulfate), and other raw materials are equipped in a certain proportion (according to market demand and soil test results in different places).
2. Material mixing: mixing the raw materials evenly to improve the uniform fertilizer efficiency of the whole fertilizer granule.
3. Material granulation: Feed the uniformly stirred material into the granulator for granulation (drum granulator or extrusion granulator can be used).
4. Particle drying: The granulator is fed into the dryer, and the moisture contained in the granule is dried to increase the strength of the granule and to facilitate its preservation.
5. Particle cooling: After drying, the temperature of fertilizer particles is too high and easy to agglomerate. After cooling, it is easy to store and transport in bags.
6. Particle Classification: After cooling, the particles are classified. The unqualified particles are crushed and re-granulated, and the qualified products are screened out.
7. Finished film: coat qualified products to increase the brightness and roundness of particles.
8. Packaging of finished products: Film-coated particles, i.e. finished products, are packed and stored in a ventilated place.
Raw Materials for Organic Fertilizer Production Line
Animal Manure: Manure from animals like cows, poultry (chickens, ducks), pigs, or sheep is a rich source of organic matter and nutrients.
Crop Residues: Residues left after harvesting crops, such as straw, stalks, husks, or leaves, can be used as raw materials.
Food Waste: Organic waste from kitchens, restaurants, or food processing industries can be utilized, reducing landfill waste.
Green Waste: Yard trimmings, grass clippings, leaves, or prunings can be composted and used as raw materials.
Sewage Sludge: Treated sewage sludge from wastewater treatment plants can be used as a nutrient-rich organic material.
Bio-waste: Agricultural by-products, such as fruit and vegetable peels, shells, or pomace, can be processed into organic fertilizers.
Compost: Compost made from a mixture of organic materials undergoing decomposition is a valuable raw material for organic fertilizer production.
Cover Crops: Plants grown specifically to enrich the soil, like legumes or nitrogen-fixing crops, can be incorporated as green manure.
Organic Fertilizer Production Line Equipment
| Compost Turner: Mixes and turns organic materials during composting to ensure proper aeration, uniform temperature distribution, and microbial activity throughout the pile. |
| Fertilizer Crusher: Breaks down large or clumped organic materials—such as manure, straw, or wood chips—into smaller, more uniform particles to improve decomposition efficiency . |
| Fertilizer Mixing Machine: Blends different organic raw materials (e.g., manure, crop residues, additives) in precise proportions to achieve an optimal carbon-to-nitrogen ratio and consistent compost quality. |
| Fermentation Tank: Provides a sealed, controlled environment with regulated temperature, oxygen, and moisture levels to accelerate aerobic microbial decomposition while minimizing odor and emissions. |
| Fertilizer Granulator: Shapes finely ground compost into dense, spherical granules of consistent size, improving product appearance, flowability, and ease of storage or application. |
| Fertilizer Dryer: Reduces the moisture content of wet granules using hot air or indirect heating, bringing them to a stable level (typically below 10–15%) suitable for long-term storage. |
| Fertilizer Cooler: Cools the hot granules exiting the dryer to ambient temperature, preventing caking, degradation, or condensation during packaging and storage. |
| Fertilizer Screening Machine: Separates granules by size using vibrating or rotary screens, removing oversize lumps and fine powder to ensure a uniform final product that meets market standards. |
| Fertilizer Coating Machine: Applies a thin layer of coating—such as anti-caking agents, nutrients, or slow-release polymers—to enhance granule performance, shelf life, or functionality. |
| Fertilizer Packaging Machine: Automatically weighs, fills, and seals granules into bags (e.g., 10kg, 25kg, or 50kg), ensuring accurate dosing, hygiene, and readiness for distribution or retail sale. |
| Features | Our Company | Others |
|---|---|---|
| R&D Strength | Dedicated engineering team, specialized in organic fertilizer for 10+ years | Limited research, generic machinery |
| Production Capacity | ISO9001-certified, large factory with 300+ staff | Small-scale workshops, unpredictable quality |
| Customization | Tailored 1–30 t/h solutions, on-site layout design | One-size-fits-all with minimal modifications |
| After-Sales Support | 24/7 customer care, on-site installation & training | Slow response, limited service channels |
| Global Experience | 80+ countries, local agents in key regions | Primarily domestic or few overseas references |
Frequently Asked Questions
- Q1: How long does it take to set up?
- Typically 2–4 weeks for installation and commissioning, depending on local conditions and scale.
- Q2: Can multiple raw materials be combined (e.g. straw + poultry manure)?
- Yes. Mixing various organic wastes can enhance nutrient balance and final product value.
- Q3: Is maintenance difficult?
- We offer lifetime technical support, spare parts, and on-site training. Routine checks ensure smooth operation.
- Q4: Do you offer OEM or custom layouts?
- Absolutely. From capacity to factory layout, we adapt each component to your unique requirements.
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