Cat Litter Production Line

Brief Description

  • 1-20 t/h(Customizable)
  • Bentonite, recycled paper, wood shavings, etc.
  • 220v/380v/415v/440v/480v(50Hz/60Hz)
  • 95% Single-pass Granulation Rate
  • Cat Litter Manufacturing, Pet Product Processing, Mining & Mineral Processing, Biomass Recycling.

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    Why Choose TongDa Cat Litter Production Line?​​

    • High Granulation Yield (95%): Advanced granulating technology ensures uniform particle sizes, minimum dust, and superior clumping quality.
    • Dual-Line Flexibility: Dedicated engineering for both Mineral Cat Litter (Bentonite) and Plant-based Litter (Tofu/Wood/Corn).
    • Dust-Free & Eco-Friendly: Integrated pulse dust collectors and deodorization systems keep working environments clean and compliant.
    • Energy Efficient: Optimized rotary drying and cooling systems reduce fuel and electricity consumption by up to 15%.
    • Complete Project Assistance: From raw material testing and plant design to on-site installation and commission.

    Cat Litter Production Process

    The cat litter production line refers to the complete process and set of equipment used to manufacture cat litter from raw materials to finished packaged products. It typically consists of several stages, including crushing, screening, mixing, granulating, drying, and cooling. 

    Working Process

    1. Raw Material Handling: Crushing and drying raw minerals or organic fibers to remove impurities and control moisture.

    2.Mixing: Blending raw materials, fragrances, and deodorizing agents uniformly according to your target formula.

    3.Granulating: High-efficiency forming of uniform cat litter particles (extrusion, disc pelletizing, or pan granulation).

    4. Drying & Cooling: Rapidly lowering moisture for stable storage, preventing clumping and mold during transport.

    5.Screening. Separating over/undersized pellets to ensure 100% consistent finished product size.

    6.Dust Removal. Industrial pulse dust collection system ensures a clean, eco-friendly processing plant.

    7. Packaging: Fast, accurate weighing and auto-bagging (or vacuum sealing) for final retail distribution.

    Flexible Raw Material Compatibility

    Our equipment can be customized according to your local raw material availability:

    1. Mineral-Based Litter (Disc / Drum Line): Bentonite, Attapulgite, Clay, Mineral Powder.

    2.Plant-Based / Tofu Litter (Extruder / Pellet Line): Tofu Fiber, Soybean Residue, Corn Starch, Cassava Flour, Pine Sawdust, Bamboo Powder.

    3.Additives & Functional Agents: Fragrance Additives, Deodorizing Granules, Color Particles.

    Main Equipment

    Equipment NameKey Technical FeaturesMain Function
    Cat Litter CrusherHigh-speed impact blades, wear-resistant alloyFine crushing of raw materials into uniform mesh
    Cat Litter MixerTwin-shaft paddle design, 99% mixing homogeneityBlending raw powders, liquids, and additives evenly
    Cat Litter GranulatorDisc / Drum / Extruder option, adjustable angleHigh-density pelletizing with 95% yield rate
    Rotary Dryer & CoolerOptimized internal flight design, low fuel consumptionRapid moisture reduction for non-clumping storage
    Vibrating ScreenerMulti-layer mesh classificationAuto-recycling over/undersized granules
    Packing MachineAuto weighing, filling, and sealing (10-50 kg)High-precision retail bagging or vacuum sealing

    Project Cases & Real Customer Sites

    • Turnkey Engineering: Full project support from factory layout design and equipment sizing to overseas installation and operator training.
    • Tailored Configurations: Custom engineered for both Bentonite mineral lines and Tofu/plant-based cat litter plants.
    • Global Footprint: Proven manufacturing solutions delivered to clients across Southeast Asia, Middle East, Africa, and South America.

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      The crushing, screening, and packaging systems can be shared. However, Bentonite uses a disc/drum granulator and rotary dryer, while Tofu litter requires a twin-screw extruder and mesh-belt dryer. We can custom-design a flexible hybrid plant layout based on your production goals.
      Absolutely! We offer free laboratory testing. You can send us your local raw materials (bentonite clay, tofu residue, pine sawdust, etc.), and our engineers will test moisture levels, binding strength, and pellet density to provide an optimal formula report.
      Our entire production line is equipped with an integrated industrial pulse dust collection system at key processing points (crushing, screening, and drying). This ensures a clean, eco-friendly working environment that meets global emission standards.
      We provide a 1-year equipment warranty, lifetime technical support, and quick-wear spare parts (such as granulator rollers and die plates). Overseas engineers are available for direct on-site installation, maintenance, and technical training.
      A standard $1-3\text{ t/h}$ plant typically requires a workshop height of $5-7\text{ meters}$ and an area of $300-600\text{ m}^2$. On-site installation, commissioning, and staff training usually take $15-25$ days with the guidance of our dispatched engineers.
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