Four must-know knowledge for processing organic fertilizer production line projects

The organic fertilizer processing plant consists of several organic fertilizer production lines. What factors need to be considered and how to plan to build one or several organic fertilizer production lines? How much does it cost to invest? It is necessary to pay enough attention to the planning and site selection, plant construction conditions, investment scale, office materials, etc., especially in the site selection, planning and design, raw material selection, and process determination of organic fertilizer plants.

Four major knowledge of the construction of the organic fertilizer production line project:

Planning, design and site selection of organic fertilizer plants: The construction of organic fertilizer plants also has the principle of adapting measures to local conditions. On the basis of its own conditions, Henan Tongda Heavy Industry Technology Co., Ltd. will provide you with detailed organic fertilizer production line material construction plans and organic fertilizer equipment configuration, process design, plant area planning, and fertilizer making technology.

To build an organic fertilizer plant, the first thing to do is to determine the scale and site of the project. Organic fertilizer mainly uses materials with high organic matter content to be processed into commercial organic fertilizers after fermentation and pretreatment. To plan the relevant technological process, it is divided into organic fertilizer powder fertilizer and granular fertilizer.

To put it simply, the powder fertilizer equipment is easy to configure and the investment cost is low. The complete set of equipment for a small powder fertilizer production line from raw material fermentation to finished product packaging and storage is about 60,000-70,000 yuan. The equipment configuration of granular fertilizer is high, and the investment cost is relatively high. The investment of a small-scale granular fertilizer production line from raw material fermentation to granulation drying-packaging is about 300,000 yuan. Also note that: the higher the production capacity, the larger the equipment investment, and the lower the production capacity, the smaller the equipment investment.

The site selection of organic fertilizer plants is very important. In the process of transportation and fermentation of organic fertilizer production materials, in view of environmental protection and impact, the site selection of organic fertilizer plants should grasp the following principles:

1.The organic fertilizer plant cannot be too far away from the breeding plant. Farmed chicken manure, pig manure, cow manure, duck manure and other livestock and poultry manure are large in size and high in water content, which is inconvenient for transportation. If it is too far, the transportation cost of organic fertilizer plants is too high.

2.Not too close to the breeding plant. It cannot be on the upper hand of the breeding plant, otherwise it is easy to spread the disease and bring difficulties to the epidemic prevention of the breeding plant.

3.Keep away from the living and working areas of residents. The organic fertilizer factory will produce odorous gas in the production, which cannot be in the living and working area of ​​the residents, nor can it take the limelight in the living and working area.

4.It is close to the origin of the main raw materials to reduce transportation costs and transportation pollution.

5.The traffic is relatively convenient.

6.Water supply and power supply are convenient. The electricity used in the construction of organic fertilizer plants is industrial electricity. Under normal circumstances, applying for a transformer needs to meet the consumption of a motor with a load of 200-300kw. However, the water consumption in the production process of organic fertilizer is very small, as long as there is normal residential water.

Relevant conditions to be met for new organic fertilizer plants, site selection of organic fertilizer plants and determination of organic fertilizer raw materials:

1.Determination of organic fertilizer raw materials:

According to the principle of adapting measures to local conditions and local materials, the raw materials for organic fertilizer production are selected. Because the production of organic fertilizer itself is waste utilization, and the price is not high, the intermediate cost should not be too high, otherwise, the product will lose market competitiveness. There are many organic fertilizer raw materials, which can be divided into the following categories:

(1) Agricultural waste: such as straw, soybean meal, cotton meal, mushroom residue, biogas residue, fungus residue, lignin residue, wood chips, etc.

(2) Livestock and poultry manure: such as chicken manure, pig manure, cattle, sheep and horse manure, rabbit manure, crane manure, earthworm manure, etc.;

(3) Industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, traditional Chinese medicine residue, etc.;

(4) Domestic waste: such as kitchen waste, urban and rural domestic waste, etc.;

(5) Urban sludge: such as river sludge, sewer sludge, pond sludge, etc.

For example: the production of chicken manure organic fertilizer can use recycled chicken manure as the main raw material, and use agricultural waste such as straw, sawdust, coal ash residue, straw rice husk, peanut seedling peanut skin, etc. as auxiliary materials to produce together, and then add organic fertilizer to ferment After the fertilizer, the organic fertilizer produced is brown or gray-brown powder in appearance, free of mechanical impurities, odorless, free of germs and pests, which not only reduces the cost, but also controls the moisture in the raw materials during the fermentation process and improves the Fermentation effect.

2.Site planning of the organic fertilizer plant

The construction of organic fertilizer plants also has the principle of adjusting measures to local conditions. On the basis of its own conditions, do a good job in the construction of fertilizer plants.

The planning and construction of organic fertilizer plants generally have the following characteristics: .

(1) The office area should be as far away from the fermentation site as possible, and the office area should be in the upper wind position.

(2) The passage of fermentation raw materials into the factory is independent and remote, and is separated from the main passage of the enterprise. (The fermentation raw material may be feces, and the odor source enters and leaves the factory gate all day long, which is very inappropriate.)

(3) The staff living area is separated from the fermentation site.

(4) The raw material area – fermentation plant area – semi-finished product aging area – deep processing area – finished product area should be continuous and not far apart.

In addition, the production of organic fertilizer mainly has two links, one is the pre-fermentation treatment link, and the other is the deep processing granulation link. The site occupied by the raw material fermentation process is relatively large, and the fermentation method and fermentation equipment can be flexibly selected according to the purchased land area and investment funds.